Asphalt Hot Mix Plant

Product Details:

We are one of the instrumental organisations engrossed in manufacturing, supplying and exporting a comprehensive gamut of Road Construction Equipment Machinery Like Asphalt Drum Mixing Plant, Asphalt Hot Mix Plants, Asphalt Plant, Asphalt Batch Mix Plant are few to name from our vast product line. Our products are well-known in the industry for their remarkable features like compact design, high performance and sturdy construction. These products are highly demanded in road construction industries.

Because, they are ‘the best’ in all respect - for high productivity, best performance & ample profitability. ‘KESAR’ is a leading supplier of asphalt mixing plant and machinery, with the focus very firmly on road building. Ever since we established, we have been setting benchmarks in the road-building industry, thanks to countless innovations and solutions which are as competitive as they are dependable. True to our motto - “High Productivity, Performance & profitability” - we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. We’re entering a new era of development, energy crisis and environmental concerns. Our customers & their challenges are the impetus to our product development accolades. We therefore, are convinced that sharing knowledge & experience helps us attain more & more. Our customers must generate profits amid this turbulent times and varying needs. So, we focus on - ‘sustainable and profitable development is highly manifested’- in our futuristic generation asphalt plants. Our each model inherits a tradition of over two decades of experience in working with clientele & evolving markets nation-wide. We share a large responsibility in developing new technologies that help you to produce top quality, green and profitable asphalt mixes. KESAR‘s green plant technology initiative is not just a fad; but carefully sculpted to deliver remarkable reduction in asphalt manufacturing costs – a must to survive in a competitive market. ‘KESAR’ asphalt mixing plants simply do not deliver top quality mix, but with each ton produced on our plants, you reduce carbon foot-prints, ensure energy savings and make asphalt production as environment friendly as possible. KESAR‘s quality solution will not only empower you to face the challenges of today’s modern day job-sites but also will equip you to confidently face the future.

Aggregates Metering:

• Accurate pre-dosing can’t be overlooked if you want to achieve a precise hot mix quality. The generously sized ‘KESAR’ feeders are supplied with individual frequency variator controls to ensure precise dosing. Easy calibration procedure ensures you precision even after decades of use. Synchronization of feeders with actual material output ensures consistent quality product, minimal waste and reduces fuel consumption. ‘No Flow’ sensors (optional) installed on each bin with warning lights/acoustic signals keep the loader & plant operators well informed about material run out or interruption in material flow. An electronic belt weigher with a “S’ type load cell mounted under the feeding / slinger conveyor belt accurately measures aggregate feeding rates in tph.

Burner Technology:

• ‘KESAR’ plant is supplied with a standard high pressure jet burner suitable for fuels like-FO/HSD/LDO complete with fuel-line heater, filters and a high pressure pumping station. The auto control burner requiring low air and automatic temperature controls ensures you a very high fuel efficiency.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Production Capacity: 4o To 120 TPH

Product Details:

Kesar Offer above capacities of batch plants at an average 3% initial moisture content in cold aggregate at 45seconds batch cycle time.

We, Kesar Road Equipments India Pvt. Ltd. are one of the leading manufacturers / suppliers of major road construction equipments in India like: Asphalt Drum-Mix Plants, Wet-mix Plants, Asphalt cum wet-mix Paver Finisher & Bitumen Pressure Distributor etc. since last 10-years in Indian road industry.

Kesar Asphalt Batch Mixing Plants are specially designed to suit Indias normal aggregate conditions, input dust levels, average moisture content, governments environmental pollution control standards, fuel availability and asphalt hot-mix production variables for every road project around the country.

Therefore, our customers have absolutely no surprises to see a full capacity range of batch plants. Kesar batch plants reflect one of the most exhaustive plant systems available in Indian market. Standard configuration of our systems is perfectly matched to the plant capacity, production demands and site requirements of each plant model.

Kesar Asphalt batch plant produces high quality asphalt mix and its popularity lies in the fact that we guarantee rated production of final mix with minimum maintenance, fast plant delivery and the best after sales services to our valued customers.

The Standard configuration of the plants comprise of the following units :

• Cold Aggregates Bin Feeders
• Over Size Removal Vibrating Screen
• Slinger Conveyor Unit
• Dryer Drum
• Hot Elevator
• Batching Tower
• 4-Deck Vibrating Screen
• Hot Bins
• Weigh Bins
• Bag Filter
• Bitumen Heating & Storage Tanks
• Mineral Filler Unit
• Fuel Tank
• Fully Automatic Control Panel
• Weather Proof Control Cabin.
• Thermic Oil Heater

Cold Aggregate 4-Bin Feeders:

• 4-Bins of cold aggregate feeders are all-welded and modular in construction, permitting easy addition of bins to meet growing needs. Steep bin walls and valley angles allow free flow of aggregates from the feeders minimizing hold-up of materials in the corners and bridging with sticky aggregates. There is bin vibrator mounted on walls of dust bin. The bins supplied with adjustable calibrated gate openings and variable speed feeder drives together offer a total proportional control, greater flexibility and accuracy of operations. Belt scrapper perfectly cleans wet dust stick on return belt of gathering conveyor.

Dryer Drum:

• KESARs field proven Dryer drum with high aggregates drying efficiency at low maintenance cost has gained top reputation among present days asphalt batch plant manufacturers in India. 
• The drum is equipped with 4-wheel drive by gear motors. The dryer also features an unique air preheat system, which improves drying efficiency, aid power saving, reducing the thermal stresses on the drying drum and noise emissions from the burner. Two heavy trunnion tyres & 4-trunnion rollers with pressure fitted shafts have long working life which are special design features of Kesar dryer.
• The dryer burner is of high pressure jet type suitable for LDO / F.O. fuels, with automatic controls, and of proportionate (modulating) type with a wide turn down ratio. 

Hot Elevator:

• The continuous flow of dried hot aggregates discharged fro dryer is lifted onto a vibrating screen on top of batch tower by a totally enclosed bucket elevator.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Port of Dispatch: Mundra
• Production Capacity: 24
• Delivery Time: 1 Month
• Packaging Details: International Standard

Product Details:

KESAR Offer above capacities of batch plants at an average 3% initial moisture content in cold aggregate at 45 seconds batch cycle time.

We, Kesar Road Equipments India Pvt. Ltd. are one of the leading manufacturers / suppliers of major road construction equipments in India like: Asphalt Drum-Mix Plants, Wet-mix Plants, Asphalt cum wet-mix Paver Finisher & Bitumen Pressure Distributor etc. since last 10-years in Indian road industry.

Kesar Asphalt Batch Mixing Plants are specially designed to suit India’s normal aggregate conditions, input dust levels, average moisture content, government’s environmental pollution control standards, fuel availability and asphalt hot-mix production variables for every road project around the country.

Therefore, our customers have absolutely no surprises to see a full capacity range of batch plants. Kesar batch plants reflect one of the most exhaustive plant systems available in Indian market. Standard configuration of our systems is perfectly matched to the plant capacity, production demands and site requirements of each plant model.

Kesar Asphalt batch plant produces high quality asphalt mix and its popularity lies in the fact that we guarantee rated production of final mix with minimum maintenance, fast plant delivery and the best after sales services to our valued customers.

The Standard configuration of the plants comprise of the following units:

• Cold Aggregates Bin Feeders
• Over Size Removal Vibrating Screen
• Slinger Conveyor Unit
• Dryer Drum
• Hot Elevator
• Batching Tower
• 4-Deck Vibrating Screen
• Hot Bins
• Weigh Bins
• Bag Filter
• Bitumen Heating & Storage Tanks
• Mineral Filler Unit
• Fuel Tank
• Fully Automatic Control Panel
• Weather Proof Control Cabin.
• Thermic Oil Heater

Cold Aggregate 4-Bin Feeders:

• 4-Bins of cold aggregate feeders are all-welded and modular in construction, permitting easy addition of bins to meet growing needs. Steep bin walls and valley angles allow free flow of aggregates from the feeders minimizing hold-up of materials in the corners and bridging with sticky aggregates. There is bin vibrator mounted on walls of dust bin. The bins supplied with adjustable calibrated gate openings and variable speed feeder drives together offer a total proportional control, greater flexibility and accuracy of operations. Belt scrapper perfectly cleans wet dust stick on return belt of gathering conveyor.

Dryer Drum:

• KESAR’s field proven Dryer drum with high aggregates drying efficiency at low maintenance cost has gained top reputation among present day’s asphalt batch plant manufacturers in India.
• The drum is equipped with 4-wheel drive by gear motors. The dryer also features an unique air preheat system, which improves drying efficiency, aid power saving, reducing the thermal stresses on the drying drum and noise emissions from the burner. Two heavy trunnion tyres & 4-trunnion rollers with pressure fitted shafts have long working life which are special design features of Kesar dryer.
• The dryer burner is of high pressure jet type suitable for LDO / F.O. fuels, with automatic controls, and of proportionate (modulating) type with a wide turn down ratio.

Hot Elevator:

• The continuous flow of dried hot aggregates discharged fro dryer is lifted onto a vibrating screen on top of batch tower by a totally enclosed bucket elevator.

Additional Information:

• Production Capacity: 24
• Delivery Time: 1 Month
• Packaging Details: International Standard

Product Details:

Kesar Hot Mix Plants offered can be made available by us in different functional capacities from 20t/h to 100t/h that can deliver finished asphalt temperatures of 130 to 165 Degree C. Further, these plants can be provided with gravitational & bughouse dust collector options with air emissions of 20mg/Nm and integrated design with optimized structure finish. Some of its features include provides for easy installation; advanced hydraulic system for superior handling of plant erection; bitumen tanks, filler silos and other part supplied as per demand; designs of plants meeting defined industry standards like EN536, EN 60204 and others.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)

Product Details:

Stationary Asphalt Plant offered can be made available by us in different configuration options as well as in latest technology support so as to provide for reliable process handling. Further, these asphalt plants also come with advantage of high accuracy metering as well as meet the demands of full automatic and manual control options. Some of its features include different dust collection supports; modular installation finish; providing for stable support for road construction; allows for optimum temperature control through auto and manual means; perfectly meet needs of different levels of pavement.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Packaging Details: International Standard

Product Details:

Mobile Asphalt Drum Mix Plant offered can be made available by us in different configuration options as well as in latest technology support so as to provide for reliable process handling. Further, these asphalt plants also come with advantage of high accuracy metering as well as meet the demands of full automatic and manual control options. Some of its features include different dust collection supports; modular installation finish; providing for stable support for road construction; allows for optimum temperature control through auto and manual means; perfectly meet needs of different levels of pavement.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Packaging Details: International Standard

Product Details:

Automatic Hot Mix Plant offered can be made available by us in different configuration options as well as in latest technology support so as to provide for reliable process handling. Further, these asphalt plants also come with advantage of high accuracy metering as well as meet the demands of full automatic and manual control options. Some of its features include different dust collection supports; modular installation finish; providing for stable support for road construction; allows for optimum temperature control through auto and manual means; perfectly meet needs of different levels of pavement.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Packaging Details: International Standard

Product Details:

Kesar Stationary Asphalt Hot Mix Plant is the Synonym for High quality. Top notch performance, Lower operating costs, Superb Service back up. translating into productivity and return in turn High profits for the customer. Conforming to international standards the DM range of Asphalt Plants also conforms fully to the latest MORTH (Ministry of Road Transport & Highway) specification. The Kesar Drum Mix Type Hot Mix Plants has a class engineered to last, Standard Make Bought outs, precision engineering, quality processes and procedures with Kesar's rich experience ensure the pride in owning.

The Standard configuration of the plants comprise of the following units:

• Cold Aggregates Bin Feeders – Over Size Removal Vibrating Screen, Slinger Conveyor – Drying & Mixing Drum Unit - Load Out Conveyor with anti Segregation gob hopper - Bitumen Heating & Storage Tank – Mineral Filler Unit - Fully Automatic Control Panel, Weather Proof Control Cabin.
• Optional : Optional attachments like Storage Silos for Mixed material, Wet Dust collector for effective Pollution control, Bitumen Heating and Storage Tanks provided to suit specific needs.
• As 2007 more than 150 plants of capacity ranging from 30 to 120 TPH are in operation.

Product Details:

Road Building Asphalt Plants offered can be made available by us in different configuration options as well as in latest technology support so as to provide for reliable process handling. Further, these asphalt plants also come with advantage of high accuracy metering as well as meet the demands of full automatic and manual control options. Some of its features include different dust collection supports; modular installation finish; providing for stable support for road construction; allows for optimum temperature control through auto and manual means; perfectly meet needs of different levels of pavement.

Process & Flow Chart Of Drum Mix Asphalt Plant:

• Deferent Size crushed stone Aggregate Storage at Plant Site
• Deferent Size Aggregate feed in to Four Bin Feeder Unit as per set percentage
• All Aggregate Gathering in to Gathering Conveyor
• Over Size Aggregate Removal by Vibrating Screen
• Aggregate are Flown in to Dryer Unit for Drying and removing Dust from Aggregate
• Hot Bitumen of 150 to 160 degree Celsius Mix with Aggregate at mixing zone and Coat Bitumen on Aggregate uniformly
• Bitumen Mix Aggregate as per Specification in Dryer Drum Unit
• Mix Material out from Dryer Drum Unit and Load in to Truck by Load out Conveyor
• Uniform hot mix is ready for laying

Detail Process At Drum Mix Asphalt Plant:

• An asphalt road building contractor normally has four different size crushed stone stock piled close to asphalt plant.
• A front end loader operator feeds continuously each size of these aggregates one by one in four hoppers of feeder unit of plant. At the bottom of each feeder hopper there is a radial gate to proportionally discharge aggregates by required opening of this gate and by controlling speed of this auxiliary conveyor belt feeder from control panel. Each size aggregates from hopper drops onto a gathering conveyor belt which ultimately go onto a slinger conveyor. There is a load cell fitted under this slinger belt which measures aggregates flow rate in tons per hour. The oversize aggregate get rejected from a vibrating screen kept between gathering and slinger conveyors.
• The known quantity of aggregates are feed into a rotating drum of dryer unit where they are heated and dried by an oil fired burner.
• The water vapor produced during drying of aggregates along with burner flue gases is extracted out from dryer into atmosphere by an exhaust fan & chimney
• Bitumen stored separately in a tank is heated by an oil fired burner fitted on this tank and hot liquid bitumen is then pumped into dryer to mix bitumen with dried aggregates. 
• The final hot mix produced at controlled temp. is then loaded into a waiting truck by a load-out conveyor.
• The quantity of bitumen in mix is controlled by measuring pump speed in rpm.
• The coarse size dust produced during drying of aggregates in dryer is collected in a highly efficient multicone dry dust collector.
• The fine dust which escape from cyclones is then collected in a secondary venturie type wet dust collectors, wherein water is sprayed at the throat of venturie duct by fine spray nozzles and wet dust like mud is separated in a horizontally laid separator tank. It is then drained out and is settled at the bottom water settling tanks. 

Temperature control of bitumen being mixed with aggregates in dryer cum mixer and temp. of final hot mix produced.:

• % feeding of each size crushed stone aggregates and flow rate in tph
• Temperature control of bitumen being mixed with aggregates in dryer cum mixer and temp. of final hot mix produced.
• % bitumen control in final mix.

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Packaging Details: International Standards

Product Details:

Asphalt Drum Mix Type Hot Mix Plant is the Synonym for High quality. Top notch performance, Lower operating costs, Superb Service back up. translating into productivity and return in turn High profits for the customer. Conforming to international standards the DM range of Asphalt Plants also conforms fully to the latest MORTH (Ministry of Road Transport & Highway) specification. The Kesar Drum Mix Type Hot Mix Plants has a class engineered to last, Standard Make Bought outs, precision engineering, quality processes and procedures with Kesar's rich experience ensure the pride in owning.

The Standard configuration of the plants comprise of the following units:

• Cold Aggregates Bin Feeders – Over Size Removal Vibrating Screen, Slinger Conveyor – Drying & Mixing Drum Unit - Load Out Conveyor with anti Segregation gob hopper - Bitumen Heating & Storage Tank – Mineral Filler Unit - Fully Automatic Control Panel, Weather Proof Control Cabin.
• Optional: Optional attachments like Storage Silos for Mixed material, Wet Dust collector for effective Pollution control, Bitumen Heating and Storage Tanks provided to suit specific needs.